OUR WELL-PROVEN PROCESS TO CREATING CUSTOM BATTERY CHARGERS

Custom Battery Chargers

Building a custom battery charger that is fit-for-purpose takes a team of technical experts, including mechanical and electrical engineers. Ultralife UK’s team work closely together and liaise with your device designers from the outset to ensure that charger requirements are met.

This clear communication, coupled with well-proven project management processes, ensures that custom solutions are delivered in a timely and cost effective manner. Take a look at the steps that go into the process below:

Understand

Project Launch:


 

Design

Product Design​:


Prototype

Prototype Build​:

  • Fabrication of product (i.e. charger) parts using rapid prototype techniques.
  • Assembly & test of a small number of products (i.e. chargers) using limited fixturing, Quantity of product (i.e. charger) sent to customer for evaluation.
  • Quantity of product (i.e. chargers) retained by Ultralife UK for Design Validation (see below).

 

Validate

Design Validation​:

  • Internal verification of the product (i.e. the charger).
  • Creation of test plan against the technical specification & subsequent internal laboratory testing of prototypes against plan.
  • Authoring of validation report.
  • Excludes external regulatory qualification which is done during Regulatory Qualification (see below).

Tool

Tooling​:

 

Build

Pre-Series Build​:

 

Fixture

Production Fixturing & Test​:

Qualify

Regulatory Qualification​:

  • Purchase of components & assembly into product (i.e. chargers) for regulatory qualification testing.
  • Including creation of necessary paperwork. Shipment of product (i.e. chargers) to external test house for certification testing / reporting.
  • Test can include “IEC 62368-1, EMC, Ingress Protection Testing, Environmental Testing, RoHS, REACH, WEEE Validation (this is neither an inclusive nor an exhaustive list).

 

Manufacture

New Product Introduction:

  • Generation of production documentation, training of operators, build of a small NPI batch.
  • Later sent to customer as a homologation batch, retained at Ultralife UK or scrapped.

Contact Ultralife UK

If you have a question for our battery experts in the UK, please complete the form on this page. Alternatively, please call us on +44 1782 566 688.

Ultralife UK
Unit 20 Loomer Road
Chesterton, Newcastle-under-Lyme
Staffordshire
ST5 7LB
United Kingdom

Office Hours (Time in UK)
Monday to Thursday: 0745 hrs to 1630 hrs
Friday: 0745 hrs to 1215 hrs
Saturday & Sunday: Closed

General Enquiries Tel: +44 (0) 1782 566622
Sales & Existing Customer Enquiries Tel: +44 (0) 1782 566688
Technical Support Tel: +44 (0) 1782 566622

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If you are interested in our products and services please use the form below to contact us. Or call us on +44 1782 566688

Accutronics is now Ultralife UK. Same UK battery manufacturing, expanded global capabilities. Visit Ultralife Corporation

Ultralife UK

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